Key points and precautions for filling the most fl

2022-09-27
  • Detail

Gas cylinder filling operation points and precautions

the following operation points and precautions should be paid attention to when filling gas cylinders:

1. Gas filling operators must pass the professional technical examination, hold the qualification certificate of gas filling personnel, and strictly abide by the gas filling process procedures and safety operation procedures. Gas filling operators must wear protective articles that meet the requirements when working. Before operation, check whether the filling equipment, pipelines, valves, instruments, instruments, and tools are complete, intact, safe, sensitive, and reliable

2. The safety condition of various gas cylinders will change, even worse, because they contain different working media and operate under pressure in different environments. In order to ensure safety, it is necessary to strictly carry out regular technical inspection and evaluation on various cylinders in service, which may often cause pressure measurement errors due to sample bias and irregularity, according to the specified time and content when judging and analyzing product failure and failure modes during or after the experiment. It must be confirmed that the cylinder to be filled has passed the inspection before filling gas every time

3. Strengthen the equipment maintenance level, and do not position the equipment at the level of being able to use. Due to compressor quality and maintenance problems, the quality of compressed air produced by this unit cannot meet the standard for a long time. However, it has always been satisfied that the gas pressure meets the standard, making it synchronized with the gauge distance on the sample, ignoring the qualified gas quality. The oil-water separator and dryer have not been maintained or replaced for a long time, resulting in the decline of water and oil removal capacity, the aggravation of cylinder corrosion, and the hidden danger of future accidents

4. Strengthen personnel training, organize technical backbones, especially veteran comrades with certain practical experience, to summarize experiences and lessons, constantly accumulate good working methods, implement equipment operation procedures and safety systems, and avoid serious accidents due to equipment damage caused by weak personnel technology or taking care of one thing and losing the other in work

5. When operating the valve, the operator must stand on its side and carry out it slowly. It must be fully opened or tightly closed at one time, but it should not be too tight, so as to avoid excessive friction heat or static electricity caused by airflow impact, which will cause combustion and explosion of combustible gas or combustion supporting gas cylinders. Excessive force will also damage the threads of the valve body

6. From the beginning of inflation, the change of pressure should be observed at any time. When the pressure rises to 1/3 of the filling pressure, the operator should try to detect the temperature of the cylinder and deal with the leakage. If any abnormality is found, it should be handled in time to make the cylinder fill normally until the end of filling. During the inspection, if it is found that some gas cylinders do not enter the air (there is no temperature rise by touching the cylinder wall) or leak, it should be handled in time. Check whether the bottle valve is open when air is not supplied; In case of gas leakage, the gas leakage shall be handled properly, but when the pressure exceeds 10MPa or it is not convenient to handle, the filling valve and cylinder valve shall be closed after the inflation of the cylinder is completed, and the pipe shall be removed before handling. In addition to touching the bottle temperature, you should also pay attention to monitor whether there is abnormal sound in the bottle and check whether the bottle valve is well sealed

7. Bottled gas products after gas filling should be checked one by one by a specially assigned person. If they do not meet the requirements, they should be properly handled. The inspection contents include: whether the measured pressure in the bottle is within the specified range; Whether the purity of the gas in the bottle is within the specified range or even less than 5%; Whether the tightness of the bottle valve and its connection with the bottle mouth is good; Whether there are serious defects such as bubbling and deformation that affect the safe use of the gas cylinder after filling; Whether the temperature of the bottle body changes abnormally; Whether the accessories of the gas cylinder are complete and comply with the current standards; Whether the product certificate is filled in correctly, clearly and normatively; Whether each factory bottled gas is attached with a warning label

8. Improve the ability to handle special situations of equipment operation. In the process of filling gas into the cylinder, if the nozzle and valve of the cylinder are on fire or the temperature in the cylinder rises, or the cylinder wall is seriously hot, the filling valve and cylinder valve should be closed immediately, the conduit should be removed, the cylinder should be moved away from the work site quickly, and then all the gas in the cylinder should be released (but toxic and hazardous gas cannot be released directly, and other effective measures should be taken to deal with it)

Copyright © 2011 JIN SHI